SECTION A
Introduction
Unit 1: Shop Safety
Unit 2: Mechanical Hardware
Unit 3: Reading Drawings
SECTION B
Hand Tools
Unit 1: Arbor and Shop Presses
Unit 2: Work-Holding and Hand Tools
Unit 3: Hacksaws
Unit 4: Files
Unit 5: Hand Reamers
Unit 6: Identification and Uses of Taps
Unit 7: Tapping Procedures
Unit 8: Thread-Cutting Dies and Their Uses
Unit 9: Off-Hand Grinding
SECTION C
Dimensional Measurement
Unit 1: Systems of Measurement
Unit 2: Using Steel Rules
Unit 3: Using Vernier, Dial, and Digital Instruments for Direct Measurements
Unit 4: Using Micrometer Instruments
Unit 5: Using Comparison Measuring Instruments
Unit 6: Using Gage Blocks
Unit 7: Using Angular Measuring Instruments
Unit 8: Tolerances, Fits, Geometric Dimensions, and Statistical Process Control
SECTION D
Materials
Unit 1: Selection and Identification of Steels
Unit 2: Selection and Identification of Nonferrous Metals
Unit 3: Hardening, Case Hardening, and Tempering
Unit 4: Annealing, Normalizing, and Stress Relieving
Unit 5: Rockwell and Brinell Hardness Testers
SECTION E
Layout
Unit 1: Basic Semiprecision Layout Practice
Unit 2: Basic Precision Layout Practice
SECTION F
Preparation for Machining Operations
Unit 1: Machinability and Chip Formation
Unit 2: Speeds and Feeds for Machine Tools
Unit 3: Cutting Fluids
Unit 4: Using Carbides and Other Tool Materials
SECTION G
Sawing Machines
Unit 1: Using Reciprocating and Horizontal Band Cutoff Machines
Unit 2: Abrasive and Cold Saws
Unit 3: Preparing to Use the Vertical Band Machine
Unit 4: Using the Vertical Band Machine
SECTION H
Drilling Machines
Unit 1: The Drill Press
Unit 2: Drilling Tools
Unit 3: Hand Grinding of Drills on the Pedestal Grinder
Unit 4: Operating Drilling Machines
Unit 5: Countersinking and Counterboring
Unit 6: Reaming in the Drill Press
SECTION I
Turning Machines
Unit 1: The Engine Lathe
Unit 2: Toolholders and Toolholding for the Lathe
Unit 3: Cutting Tools for the Lathe
Unit 4: Lathe Spindle Tooling
Unit 5: Operating the Machine Controls
Unit 6: Facing and Center Drilling
Unit 7: Turning between Centers
Unit 8: Alignment of the Lathe Centers
Unit 9: Other Lathe Operations
Unit 10: Sixty-Degree Thread Information and Calculations
Unit 11: Cutting Unified External Threads
Unit 12: Cutting Unified Internal Threads
Unit 13: Cutting Tapers
Unit 14: Using Steady and Follower Rests
Unit 15: Additional Thread Forms
Unit 16: Cutting Acme Threads on the Lathe
SECTION J
Vertical Milling Machines
Unit 1: Vertical Spindle Milling Machines
Unit 2: Cutting Tools and Cutter Holders for the Vertical Milling Machine
Unit 3:Setups on the Vertical Milling Machine
Unit 4: Vertical Milling Machine Operations
Unit 5: Using the Offset Boring Head
SECTION K
Horizontal Spindle Milling Machines
Unit 1: Horizontal Spindle Milling Machines
Unit 2: Types of Spindles, Arbors, and Adapters
Unit 3: Arbor-Driven Milling Cutters
Unit 4: Work-Holding Methods and Standard Setups
Unit 5: Machine Setup and Plain Milling
Unit 6: Using Side Milling Cutters
Unit 7: Using Face Milling Cutters on the Horizontal Milling Machine
SECTION L
Grinding and Abrasive Machining Processes
Unit 1: Selection and Identification of Grinding Wheels
Unit 2: Truing, Dressing, and Balancing of Grinding Wheels
Unit 3: Grinding Fluids
Unit 4: Horizontal Spindle Reciprocating Table Surface Grinders
Unit 5: Work Holding on the Surface Grinder
Unit 6: Using the Surface Grinder
Unit 7: Problems and Solutions in Surface Grinding
Unit 8: Center-Type Cylindrical Grinders
Unit 9: Using the Cylindrical Grinder
Unit 10: Universal Tool and Cutter Grinder
SECTION M
Computer Numerical Control and Other Advanced Machining Processes
Unit 1: CNC Machine Tool Programmable Axes and Position Dimensioning Systems
Unit 2: CNC Programming
Unit 3: CNC Tooling
Unit 4: Other Advanced Machining Processes
Appendix 1: Answers to Self-Tests
Appendix 2: General Tables
Table 1: Decimal Equivalents of Fractional Inches
Table 2: Inch/Metric Conversion Table
Table 3: Tap Drill Sizes
Table 4: Metric Tap Drill Sizes
Table 5A: Tapers
Table 5B: Tapers and Angles
Table 6: General Measurements
Table 7A: Density or Specific Gravity of Metals and Alloys
Table 7B: Approximate Melting Points of Metals and Various Substances
Table 8: Right-Triangle Solution Formulas
Table 9: Wire Gages and Metric Equivalents
Table 10: Cutting Speeds for Commonly Used Materials
Table 10A: Feeds for High-Speed Steel End Mills
Table 10B: Coolants and Cutting Oils Used for General Machining